69 442 rebuild

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Old October 8th, 2021, 04:57 AM
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69 442 rebuild

Is there a place that sells a complete front/rear rebuild kit for the suspension, or do I need to piece meal it?

This car has 31k original miles, but has been in a barn for the last 15 years. I put new shocks in when I changed the brakes all the way around, but when doing that noticed 3 of the 4 springs have some sort of helper or something in them. The longer it sits waiting on the engine to be finished, the longer I sit and think of how I need to just be proactive and replace the bushings/balljoints/etc since its down.

As much as I'd like to put springs in that drop the car a bit, based on the layout of my "driveway" its not a good idea.

Thanks in advance.
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Old October 8th, 2021, 05:26 AM
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With 31k miles many of the parts such as ball joints may be in excellent condition and be quality made. They likely need lubrication and possibly boot replacement. Consider a close inspection and replace only what is needed vs. a wholesale replacement of everything.

Good luck!!!
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Old October 8th, 2021, 06:17 AM
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OPGI sells a Moog kit for the front, p/n 535416 for round bushings...535417 for oval bushings. They will not include coil springs. I haven't seen a kit for the rear but that doesn't mean there isn't one.


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Old October 8th, 2021, 09:22 AM
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Originally Posted by Sugar Bear
With 31k miles many of the parts such as ball joints may be in excellent condition and be quality made. They likely need lubrication and possibly boot replacement. Consider a close inspection and replace only what is needed vs. a wholesale replacement of everything.

Good luck!!!
Good point. I initially was going to get it on the road and sort it out once I had an idea of how it acted, but the longer it sits waiting on an engine the more antsy I get
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Old October 8th, 2021, 09:35 AM
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The rear is simply 8 control arm bushings, springs, and shocks.
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Old October 10th, 2021, 03:47 AM
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Originally Posted by Fun71
The rear is simply 8 control arm bushings, springs, and shocks.
Nice..so I'm 1/3rd of the way done 🤣

Never had to buy coil springs before..so this'll be a learning experience
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Old October 10th, 2021, 07:32 AM
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I am sure there are other sources for springs, but I got mine from Eaton Detroit Springs. Very comprehensive selection. At their website you can select OEM, Lowered or Raised springs, based on your car and it's accessories. EDS supplied GM factories back in the day.
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Old October 11th, 2021, 04:47 AM
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I'll have to check it out. I'd love lowered, but based on my driveway situation I'd better not push it. (Grass, off axis hills leading to the garage)
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Old October 11th, 2021, 11:54 AM
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I've gotten replacement MOOG springs from RockAuto and have been satisfied. I'd also recommend checking out ProForged for your front end replacement parts. I've been extremely happy with their stuff. I use PST polygraphite bushings in my control arms (front and rear). Have been very happy with them over the years.
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Old November 23rd, 2021, 04:48 AM
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Bringing this back up with another Coil Spring Question.

As much as I don't want to, I think it'd probably be best that I maintain stock height. That being said, are all replacement "stock height" springs the same or are there stiffer/HD springs? Being a driver/cruiser, would it even be worth it over OE replacement.

I plan on going through and greasing everything that I can, and doing a visual on any bushings but other than that I think I'll just replace the springs and call it good until I can drive it.
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Old November 23rd, 2021, 05:08 AM
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Sugar Bear x2.. no need to replace quality factory parts. Springs you may need to replace , these cars didn’t sit up high from the factory
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Old November 23rd, 2021, 07:10 AM
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Stiffer HD springs with the same ride height as "comfort" springs should be available. A 442 should have stiffer than "marshmallow/comfort" springs from the factory.

Other members will probably be able to offer suppliers and possibly part numbers.

Good luck!!!
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Old November 23rd, 2021, 02:52 PM
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Okay, quickly scrolled through Summit this morning and only saw "standard" and "lowered" springs.

Checked Eaton's website, and after sorting by car there was only one option for front/rear (from there I had a drop down box for lowered/standard).

I'll do a bit more digging on them after work, just didn't know if there were different springs (standard vs. HD). Or am I misunderstanding and the standard 442 springs were HD? I'm coming from leaf springs/torsion bars, so this is pretty well foreign to me.
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Old November 23rd, 2021, 03:06 PM
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I replaced the original front springs on my car with Moog 5536 which are the HD FE2 equivalents. The car sits the same height as before but is much firmer, without being stiff, and still maintains a very comfortable ride quality.

Here's info that I archived from the online Moog catalog many years ago. I stripped out everything except the 68-71 442 applications. Dunno why the 69 application shows a 350 engine - there wasn't a 400 listing at all for that year. Anyway, I would do 5536 front and 5409 rear (that's what I have on my car).








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Old November 23rd, 2021, 06:25 PM
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I've got a 69 442 with the 400 with AC. Based on the 2nd chart above, wouldn't I be looking at the 5450?
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Old November 23rd, 2021, 06:26 PM
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Yes
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Old November 23rd, 2021, 06:28 PM
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Okay, thank you. I'll notate these PN's and get em on order.
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Old November 23rd, 2021, 06:35 PM
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*correction.

After a quick Google search, I'm seeing they're "indefinitely on backorder"
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Old November 23rd, 2021, 07:38 PM
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I just found these:

https://www.rockauto.com/en/parts/mo...il+spring,7512


Amazon Amazon


https://www.ebay.com/p/136959669

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Old November 24th, 2021, 02:46 AM
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The Rock Auto link is to the 5536 which seems to be a softer spring. Based on the chart, it also isn't correct for the BB 442 with AC.

Would it make that drastic of a difference?
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Old November 24th, 2021, 11:44 AM
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Sorry, I looked up the 5536 instead of the 5450.

As for the 5536 being a softer spring, if you note in the specs, the 5536 has a spring rate of 487 lbs/in and a load rating of 1984 lbs. The 5450 is 454 lbs/in and load rating is 1642 lbs. So the 5450 seems to be the softer spring.
I think the key difference is the installed height, which is 1" taller for the 5450 over the 5536.
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Old November 25th, 2021, 09:21 AM
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Originally Posted by Fun71
Sorry, I looked up the 5536 instead of the 5450.

As for the 5536 being a softer spring, if you note in the specs, the 5536 has a spring rate of 487 lbs/in and a load rating of 1984 lbs. The 5450 is 454 lbs/in and load rating is 1642 lbs. So the 5450 seems to be the softer spring.
I think the key difference is the installed height, which is 1" taller for the 5450 over the 5536.
Good call, must've got my numbers switched.

So, the 5536 while not the correct spring for what I have would not only be stiffer, but may also lower the front a tad allowing for a slight rake?
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Old November 28th, 2021, 06:43 AM
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Has anyone used ESPO? They were the go-to (along with JC Whitney) for leads for my Mopar, and I hopped on there this morning and saw they also carry coil springs. I'll send them an email but didn't know if anyone had any previous dealings themselves.
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Old November 28th, 2021, 09:01 AM
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@ 31k your car may still have original "spiral" shocks??? If yes remove them with damaging them and keep them for yourself or list them on the forum as a member may want them for a highly detailed restoration.
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Old November 28th, 2021, 12:17 PM
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Didn't know shocks could have been restored. Not sure if they were the originals or not, but they were pretty ugly and tossed for new ones. Below are the only 2 pictures I had that included them.

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Old November 28th, 2021, 02:37 PM
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Those aren't spirals. I may be wrong in that "spirals" were not used in '69 but I think they were. Someone will know certain and pipe up.
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Old November 30th, 2021, 05:48 PM
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Heard back from ESPO today, they have "USA made matched pairs" both front and back. Didn't give me any specs, but gave me a price that seemed reasonable.

Currently have an email out asking for a bit more clarification on specs, I'll advise once I have them.
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Old November 30th, 2021, 06:32 PM
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Just got a reply:

Here's the specs listed in the book. Keep in mind that many times they are slightly different than what's listed in the books.

Front
3.620 ID .690 Wire 1642 lbs @ 12" 449.9 lbs/in 15.650 Free height

Rear
5.545 ID .552 Wire 737 lbs @ 7.5" 142.0 lbs/in 12.681 Free height
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Old November 30th, 2021, 08:12 PM
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I would match those specs to the closest Moog spring and get them from your local parts store. If they are not to your liking, you can return them and make another choice. The cost would be cheaper.
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Old December 1st, 2021, 09:40 AM
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Don't worry about getting standard height springs, even if you like the lowered look. Every '68-9 I've seen seems to sit low unless other means have been used to raise it. That includes mine ... I like a slightly raised look so I used BBC springs, hoping to increase ride height a bit and it looked great for awhile and then settled back down.

If you go back and look at print ads from the era, they all appear to sit low.
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Old December 1st, 2021, 11:54 AM
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Another option is going with the stock springs and then installing aluminum heads and intake and ditching the original AC compressor. Picks that front end up an easy 1-2". Ask me how I know.
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Old December 1st, 2021, 06:19 PM
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Originally Posted by acavagnaro
Another option is going with the stock springs and then installing aluminum heads and intake and ditching the original AC compressor. Picks that front end up an easy 1-2". Ask me how I know.
I'm currently running stock springs with no engine. I'm not a fan of leveling a truck, let alone a car 😂
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Old December 1st, 2021, 06:23 PM
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I like the lowered look, but I think for this car I'd rather have a *slight* rake. With the 17's as well, I want to make sure I can get as big of a tire under both front and rear without rubbing.

I had planned on checking those specs against the Moog offerings at work (much easier to manage on a desktop vs. phone) just didn't get around to it. Id thought about looking at other offerings for Chevelle/GTO/etc but I wouldn't know where to start.
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Old December 2nd, 2021, 05:28 AM
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Just compared the ESPO numbers to the Moog chart above, it looks like they're closest to the Moog 5450 front and the 5409 rears.

Neither of which I had been able to find when I looked the other day (they show as being indefinitely out of stock).

That being said, I may go ahead and order them as they seem to be in line with the other spring pricing I've seen.
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Old December 3rd, 2021, 09:10 AM
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Order placed, will be shipped Monday.

I'll update this once we get them installed, but first I need to now take the rear diff out to be sent off to @monzaz which means I'd might as well go ahead and get the bushing kit for the back.

Still hoping I can get by with greasing the front. I struggle with remembering that it only has 31k on it..regardless of the fact it sat for 15 years in a barn.
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Old December 8th, 2021, 06:00 PM
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Part numbers for reference, we'll see how they fit.


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Old February 10th, 2022, 04:16 PM
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Been slacking to say the least (darn life getting in the way)..

What's the trick to getting the control arm bushings out? I've got new poly bushing waiting to go in, but I can't seem to get the old ones out. I'd like to (while the control arms are off for new bushings) get the control arms cleaned up and painted, but I can't get past the bushing frustration to care about that.. Lol

Don't have a torch, or a press unfortunately.. Any ideas?
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Old February 10th, 2022, 06:12 PM
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With no tools like a press or air chisel, the easiest/ cheapest way is to get some threaded rod, washers, nuts and some section of tube or pipe larger than the diameter of the bushing. Basically you want to run the threaded rod through the bushing with a washer on one side just smaller than the opening in the control arm and a section of tube on the other side with a washer that will allow you to force the bushings out as you tighten the nut(s). Or you can buy a tool set for more money. Basically something like this:

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Old February 10th, 2022, 06:24 PM
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Search YouTube for removing control arm bushings using a drill.
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Old February 11th, 2022, 03:18 AM
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Not sure of the difference in bushing sizes, but something like this would work..correct?

https://www.manciniracing.com/upcoarmburei.html
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